Packing Plant Automation / Dispatch Monitoring System
We provide solution for Automated Dispatch Monitoring System with Bag Counting System, powerful server based software, passing relevant data to printer and managing the diverters on loading lines. It is available in both standalone and as well as Server based system.
Logistics provide the type and grade of material, tonnage, MRP and other details. Our system will fetch such details from the SAP and manage the truck calling at the yard by both audio and jumbo display. Voice SMS is sent to the respective truck drivers. The main advantage of this is the Automatic Truck calling and sequencing of based on the material being loaded and also allotting just the number of trucks based on material availability. Present and next truck information will be displayed in Packer and loader areas through Jumbo Displays.
When the trucks move to the loading point inside the plant their sequence and the loading line are displayed on another jumbo display in the loading area. Our system controls the automatic changing of Diverters’ position based on the loading without any need for manual operation. MRP value and other relevant data for printing are sent to respective printers. Dispatch monitoring system application has exhaustive types of Reports in different time frames.
Hardware Integration
- Bag counter for Packer discharge & Loading machines provides Live Display for Target Bag and Current Counted Bag.
- Packer Pulse Arrangement for packer Area & Ultrasonic Sensor with Encoder for Truck loading points for Accurate Bag Counting.
- RFID Reader for Auto Loading Start with Queue no.
- Vehicle Queue Management with LED display.
- Voice SMS to respective truck drivers
- Camera based Printing message checker.
- Auto Diverter Module for Automatic Diverter position changing.
- Bag Printing Machine will be integrate with the Printer Driver Module for automatic bag printing process.
Benefits
- Manpower will be saved for MRP entering & Diverter position changing eliminating manual errors.
- Communication between loader and packer operator time will be saved.
- Truck calling time will be saved. Individual truck drivers are alerted by voice sms.
- Remote Configuration and Monitoring over network.
- Elimination of human errors.
- Contact-less operation promotes health & safety.
- Substantial saving on recurring manpower costs.
- Operator independent 24/7 weighbridge.
- Intuitive user interface with device status display
- High durability.